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Saturday, 11 November 2023

Math in Sewing [PT 4]: Make Your Own Wedge "Ruler"

DIY Wedge Ruler by eSheep Designs
A wedge ruler you can DIY...
In my previous post from this series, I wrote at the end that I hadn't been aware of the true nature of wedge rulers when I made that curvy table topper.

It was at once a surprise – and yet not a surprise – to discover that quilting wedge rulers are math-based. The wedges are determined by their angles, measured, of course, in degrees.

wedge ruler sold by creative grids
Example of a wedge ruler you can buy...
In my search for information since then, I've discovered that 9, 10, 18, and 22.5 degree rulers are widely available. Commonly used to make round quilts, it makes sense that any number that is evenly divisible into 360 (total degrees in a circle) can be used for a wedge ruler degree measurement.

Once I had those basic facts, I decided to go back and see how far off my template was for the table topper.

To do this, however, I needed a protractor.




You'd think that a former math major would have a math set somewhere in the cobwebs, but no. I briefly entertained the idea of popping into my local dollar store to buy one, but then it occurred to me that images of protractors are likely all over the internet. Thus it was that I printed one out, attached it to some cardboard and presto! A DIY protractor. Easy peasy.

To measure an existing wedge template, you have to finish drawing – or somehow extend – the sides of the wedge all the way down to a point in order to use a protractor.

measuring angle of a wedge template
Extend to a point; i.e., to 0 degrees...

Here's how to do it.

Take a couple of sheets of paper and line them up along both sides of the wedge as shown above. Place the middle of the protractor right at the intersecting point. (If you have an actual protractor, it may have a tiny pinhole right there for more accurate placement.)

measuring angle of a wedge template
Protractor shows this wedge is 10 degrees...

The reading on this example shows 10 degrees (shown more clearly in the inset with the closeup view).

As it turns out, the wedge template I made for my curvy table topper measured only 6 degrees. When I investigated further, the ruler that the designer used was 7.5 degrees. 

a 6 degree angle
My wedge template came in at 6 degrees...

With that out of the way, we can get to the actual topic of today's post, which is to make your own 10 degree wedge "ruler".

Because the fact is, buying one of these is going to cost you. (If you're not likely to use one again and again, there are probably other things you can spend your money on when it comes to sewing.) For example, when I looked at the one from Creative Grids at the top of this post, it was on sale for $10 off... but the price was still $38.99. (That's $CDN; those of you stateside will see a lower price.) There is just no way that I am going to spend forty bucks on a specialty ruler. My 6" x 24" Omnigrid did not cost me that much.



The countdown is on: just 7 more regularly scheduled posts!


I've already covered how to DIY this, but you will need a protractor of some sort if you want to make a wedge ruler.

Gather up the following: pen/pencil, protractor, double-sided tape, regular tape, sheet of heavy stock paper, rotary cutter/scissors, large cutting mat and a long ruler. You'll also need some sturdy flexible plastic such as described in this post.

Put some double-sided tape onto the back of your protractor and secure it onto your cutting mat, ensuring that the 0 and 90 degree markers are on a vertical grid line and that the curved edge of the protractor is just touching a horizontal grid line

DIY Wedge Ruler by eSheep Designs
Put down protractor...

Place the sheet of paper 1.5" below the protractor. Tape it down so that it doesn't move.

DIY Wedge Ruler by eSheep Designs
Put paper 1.5" below protractor...

Position your ruler so that it touches the 0 degree mark of the protractor while lining up with the 95 degree measurement. For best results, ensure that you look down directly over the protractor.

DIY Wedge Ruler by eSheep Designs
Align ruler at 95 degrees..

Draw a line down the entire sheet.

DIY Wedge Ruler by eSheep Designs
Draw first line of template...

Swivel the ruler so that it stays at the 0 degree mark but this time lines up with the 85 degree measurement.

DIY Wedge Ruler by eSheep Designs
Align ruler at 95 degrees...

Draw a second line down the entire sheet.

DIY Wedge Ruler by eSheep Designs
Draw second line of template...

While the paper is still taped in place, draw lines 1/2" apart along the entire length of the wedge, making use of the grid markings on the cutting mat.

DIY Wedge Ruler by eSheep Designs
Draw lines at 1/2" intervals down the entire wedge...

You may also want to indicate the inches with actual numerals, too. (I forgot to do that!)

Next, measure off a 10" total length for the template.

DIY Wedge Ruler by eSheep Designs
Finish drawing the full template...

Measure out and draw a smaller wedge on the inside, leaving a 1/4" border all around. If your lines have been lightly drawn to this point, darken them up appropriately and then cut out the wedge shape.

Using the paper template, cut a matching wedge out of the stiff plastic and set aside. This type of plastic is easily scored with a rotary or box cutter (if using your rotary cutter, you should have a blade reserved for cutting non-fabric materials), enabling it to be broken apart by simply bending it back and forth. 

DIY Wedge Ruler by eSheep Designs
Make a plastic copy of the template...

Take the paper template and cut out the inside wedge to leave just a 1/4" border. Using your choice of double-side tape and/or regular tape (I actually used both), very carefully adhere the paper border to the plastic wedge.

DIY Wedge Ruler by eSheep Designs
This part can be tricky!

You can now see through your wedge "ruler".

If these final steps don't work out so well, you can always go back and redo the paper part. (I was able to do this using just regular paper, so if you choose something heavier, it will be less tricky.) Also, if you feel the 1/4" border is too small; you can always try 3/8".

DIY Wedge Ruler by eSheep Designs
A couple of serviceable DIYs!

And if you don't have any flexible plastic, you can just make this out of cardboard and customize the total length of the ruler to the project requirement. (I will discuss this further next week in relation to an actual project.)


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This DIY wedge ruler would have produced much better results for my curvy table topper project. However, that is all water under the bridge as I have my own bargello wedge quilting project to share with you next week. And that's when we'll put this little ruler to the test!

Remembrance Day 2023
It is Remembrance Day today here in Canada and I know for a fact that many countries observe November 11 in some way for the same reason. Given the present state of our world, please take a moment to remember and honour those who bravely went before us to fight for better lives... and understand that the fight doesn't end with them.

'Til next...

8 comments:

  1. You are brilliant! ✨🏆Thank you, I will save this post in OneNote. Now I need a DIY for the triangle-in-a-square block. 😁

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    Replies
    1. Just looked up what a triangle-in-a-square quilt block is... nah, not going to attempt that! But thank you very much for the declaration of brilliance. ٩(^‿^)۶

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    2. In order to position a triangle in a square, you will first need to draw a circle in the square (the diameter should equal one of the square sides) then it’s easier to position the points of the triangle by dividing the 360 degrees of a circle by 3, and placing the triangle on those points.
      Marie

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    3. Great answer from a mathematical perspective, Marie! From the weird world of quilting (LOL), that won't solve the challenge. The triangle in question is a "near equilateral" triangle and from what (little) I've read, the whole process can be tricky to execute without proper tools and precise sewing.

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  2. Hi Rochelle, you are my hero with this post! I also encountered the very expensive wedge ruler situation when I tried to follow a pattern for a carrot. No, I never made the pattern and never figured out the wedge idea… so thanks for this! It’s brilliant! It reminds me of watching carpenters try to cut molding by a bay window… they wasted lots of wood trying to correctly guess the angle- so your advice of drawing the angle to the point is really the trick here! Brilliant concept! Thanks, Marie

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    Replies
    1. Oh my — I always thought carpenters would be very adept at using the proper tools!

      A carrot, you say? Well, perhaps now you can go back to it and see what it was that drew you to the pattern. Or maybe just wait for my little project drop next week. ;-)

      As usual, thanks for the high praise!

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  3. ok your plan is cool i agree with it

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